PM863K02 Safety Controller ABB Processor Unit

ABB PM863K01 Safety Controller

The ABB PM863K01 delivers high-integrity control for safety-critical industrial applications. This robust controller combines a powerful microprocessor with substantial memory resources. It features comprehensive communication interfaces and redundancy support. The unit meets strict safety standards including SIL 3 certification requirements. Users benefit from reliable performance in demanding industrial environments.

Key Features and Safety Benefits

• SIL 3 Certified for safety-critical applications using PM863/SM812 configuration
• ISA Secure certification provides enhanced cybersecurity protection
• Supports S800 I/O High Integrity for comprehensive system integration
• Built-in redundant Ethernet ports ensure continuous communication
• Simple configuration through the 800xA control builder platform
• Full EMC certification guarantees electromagnetic compatibility
• TÜV Certified for both SIL 2 and SIL 3 safety applications
• CPU redundancy support delivers higher system availability

Technical Specifications

• Brand: ABB
• Model: PM863K01
• Processor: MPC866 at 96 MHz clock frequency
• Performance: 0.17 ms for 1000 boolean operations
• Memory: 32 MB total RAM with 22.184 MB available for applications
• Flash Memory: 18 MB for firmware storage
• Power Supply: 24 V DC (19.2-30 V DC range)
• Power Consumption: 210 mA typical, 360 mA maximum
• Power Dissipation: 5.1 W typical, 8.6 W maximum
• Operating Temperature: +5°C to +55°C (+41°F to +131°F)
• Storage Temperature: -40°C to +70°C (-40°F to +158°F)
• Humidity Range: 5% to 95% non-condensing

Communication Interfaces

• Two RJ45 Ethernet ports (CN1, CN2) for control network connection
• Two serial ports (COM3, COM4) with RJ45 connectors
• COM3 provides RS-232C with full modem control signals
• COM4 offers isolated RS-232C for configuration tools
• Supports CPU redundancy for enhanced system availability
• Accommodates up to 12 communication modules on CEX-Bus
• Handles maximum 96 I/O modules with single PM863 configuration

Safety and Certification

• High Integrity functionality enabled by SM812 module addition
• IEC 61508 and TÜV-certified control environment
• Combines safety and process control in one controller unit
• Requires configuration according to Safety Manual guidelines
• CE marked and compliant with RoHS and WEEE directives
• Marine certifications include ABS, BV, and DNV-GL approval
• Hazardous location certification for Class 1, Zone 2 areas

Packaging Contents

• 2 pieces PM863K01 Safety Processor units
• 1 piece TK850 CEX-bus expansion cable
• 1 piece TK851 RCU-Link cable
• Fast worldwide shipping via FedEx, UPS, and DHL
• Secure packaging ensures safe delivery of all components